Uses thermal Sublimation ink

Polyester fabric for digital printing and coated with polyester-coated hard material digital printing.

Micro Piezo print mode for digital printers, printing, high precision, long life nozzle.

With top international ink, drying smooth, bright saturated colors, color fastness, in line with European environmental standards.

With professional transfer paper, from the shape fully, heat deformation rate, to meet the higher accuracy.

Built-RIP color management system-specific software to ensure the printing effect.

Assistive technology support and after-sales service, to address the worries.

The choice of sublimation ink formulations

With the rapid industrial development and raise the level of product quality, many industrial products, such as instant noodles, snack foods, cosmetics, liquor, beverage and other packaging materials to be printed on the surface of the production date and shelf life, and some need to print product identification bar code and security signs. Extensive use of computers and printing standards, need to instruments (such as bus tickets, train tickets, tickets, etc.) and many files quickly print out some of these rely on thermal transfer ribbons in the corresponding printer (or coding machine) to complete.
sublimation ink ribbon used in current solvent-based and wax-type two categories: the former is the type of ink preparation materials are more costly, the need for ribbon preparation and drying processes exist to varying degrees, resulting in solvent evaporation environmental pollution problems; which basically does not have this problem. This article provides a wide range of sources of raw materials, quality and cheap ink and ribbon wax preparation method.
1 Experimental
1.1 Materials and formulations with sublimation ink
Including synthetic paraffin wax from 50%, 40% and 10% stearic acid melting rosin made.
1.2 Preparation of sublimation ink
Were weighed according to the above formula for each one kind of component weight, put all the components in addition to other pigments mixed with metal heated in a container and stir until heated all the melt, then add pigment to mix well. The material is immediately transferred to three in the rolling mill roll mill until the pigment particle size up to 10μm the following. The grinding machine in grinding time depends on the amount of the mixture, usually after 3 to 4 times a grinding can meet the requirements.
Roll over the above mixture into a speed of 900 ~ 1200r/min, capacity of 20 ~ 50L dispersion machine, power, heated with electric machine to approximately 1500 ℃, it is fully melted, and random device operation has been completely dispersed into colored fluid mixtures, namely, sublimation ink.
1.3 Preparation ribbon
The sublimation ink from the dispersion machine coating machine into the special ink in the fountain (with heat insulation device), bottles of ink to be coated with polyester plastic film reel (baseband), start the coating machine, Open the ink fountain bottom valve; fountain in sublimation ink out of the mouth along the lower part of the gap in the tape evenly coated polyester film speed of about 20m/min above, and after rolling the roller on the machine, room temperature curing of natural cooling, moderately adhesive plastic film to form in the development of thermal transfer ribbons.
Remove the ribbon from the coating machine semi-orders based on user specifications, the special cutting machine cut into a certain size roll of ribbon, plastic film packaging or box packaging with ribbon ribbon that was finished.
1.4 Common properties of ribbon samples

2 Results and discussion
2.1 the choice of sublimation ink formulations
Sublimation ink is a new type of ink, it is very different from ordinary ink. Because the first sublimation ink attached to the baseband, when used through the heat to transfer ink to the desired part of the surface to be printed, while the ordinary ink is printed at once, so the ink quality is very different large. For example: ordinary ink hope the bigger the better adhesion, and sublimation ink adhesion to moderate, too large to complete the transfer process, too easy to de-inking Ribbon (waste), poor adhesion after the transfer ribbon. In writing clarity, temperature and other aspects of the thermal transfer printing ink has its own specific requirements. Therefore, an ideal screening sublimation ink formulation is not easy, for each component of the specific performance requirements are very strict. For example, vinyl chloride – vinyl acetate copolymer resins are many varieties, the proportion of degree of polymerization and monomer polymerization great impact on product performance, so the choice of raw materials for the formulation and accuracy of dosage need to continue to explore the practical application.
2.2 improve the sublimation ink in the heated state of permeability is essential
In the thermal transfer ribbon and the process of preparation, sublimation ink are in a molten state, the sublimation ink adhesion play a role mainly by the resin, thermoplastic resin so the resin must be used, the author developed the modified polyvinyl acetate good application effect. Polarity of the high melting point of stearic acid and rosin to the ink permeability play a significant role, experiments show that the amount of this polar material added, to improve adhesion and thermal transfer resistance after writing a very clean performance good. Meanwhile, the role of surfactant stearic acid and rosin fully dispersed pigment also played an active role.
2.3 the choice of colorants
Colorants may be dyes, pigments can also be generally used in sublimation ink pigment more. When using pigments as coloring agents, be carried out if the paint is ideal for micro-encapsulation process.
To make bright and beautiful color effect can also use 2 or more color pigments or dyes. Commonly used carbon black pigment or dye, iron black, iron blue, iron red, phthalocyanine blue, phthalocyanine green, Fast Red 2B, Fast Red 7B, Lithol red, magenta 6B, benzidine yellow 2C, John solid yellow GT, titanium dioxide.
2.4 heating temperature control
In the production of ink, should control the heating temperature, the temperature is too high will cause coking and decomposition of some resin, and even fire accident occurs! In principle to meet the melting temperature is appropriate, and to keep stirring to prevent local overheating.
The coating should also control the proper temperature, the ink temperature is too high will cause the ink ribbon base-band distortion and loss, the temperature is too low when the ink into a semi-solid (or solid), can not be achieved coating process.
P> In the thermal transfer, the same printer to regulate (or machine) prefix temperature, which is essential for printing.
3 Conclusion
Sublimation ink and ribbon consumables as a new high-end market has great prospects. Because of its preparation and use of the special nature and the disciplines involved in cross-cutting edge, there are no standards, many areas need intensive study and research.

Summer sublimation ink storage Raiders

1 Effect of sublimation ink Summer

Sublimation ink effects occur in summer temperatures after the fundamental reason is that some of the changes caused by sublimation ink. Mainly by the pigment printing with sublimation ink binder, in addition, there are some fillers and additional material. For newsprint, black mineral oil used for sublimation ink binder, colored sublimation ink is used vegetable oil as binder.

Black Sublimation ink printed on paper, the sublimation ink in the binder (mineral oil) in the beginning of the paper’s surface, but after a period of time (4-6 months) of age, almost all of mineral oil absorbed by the paper, because of its poor ability to absorb oxygen, leaving the binder on paper, very little cross-linking, and no rigid structure, and only some weak and fragile structures, so the formation of many small sublimation ink particles.

Vegetable oil sublimation ink printed on paper, the sublimation ink in the bonding material (vegetable oil) are also in the beginning of the paper surface, but because it ability to absorb oxygen, after a period of aging, vegetable oil is part of the paper absorbed, but many still remain on paper and pigments bonded together. As the unsaturated vegetable oils have double-stranded structure, it can form a number of cross-linked rigid structures, and attached to the fiber.

Vegetable oil, mineral oil sublimation ink and sublimation ink printing solution of old newspapers in the broken machine broken solution, the mineral oil than vegetable oil ink sublimation sublimation ink is easier to fragmentation, so fragmentation ERIC value after the High (effective concentration of residual sublimation ink particles) and fully washed, and then paste in the irreversible deposition of sublimation ink particle concentration is also large, this waste pulp brightness greater impact.

(2) effects of sublimation ink whiteness affect summer

Canada deinking pulp brightness minimum 6-8 months each year. North American whiteness Deinking July and August each year a minimum, about 1.4 lower than normal. White paper pulp factory off July and August each year degree is the minimum. Such as: 98 degrees minimum pass rate of 46.2% white, 99 years minimum passing rate of 71.2% whiteness, whiteness of the lowest pass in 2000 was 2.6% in 2001, the lowest pass rate of 11.3% whiteness. Thus, no matter which country or region, the sublimation ink waste paper deinking effect is common in summer.

Sublimation Ink Market Overview

Currently, many dye sublimation inks on the inaccurate information filled website and forum, so unknown to novice, to be deceived. The author combines his many years of experience, sum up the history and sublimation ink China market information, to set the record straight.

Sublimation Ink (also known as sublimation ink) is the low-energy, easy to disperse dye sublimation digital printing ink produced, printed on transfer paper, by heating, in the shortest possible time, the image produced to fine porcelain , metal, silk, chemical fiber fabrics and other materials, is very suitable for the development of individual market needs and environmental requirements.

Sublimation inks are mostly used by the textile disperse dyes prepared. Disperse due to its saturated color and good weather resistance, so in the textile dyeing and printing has a wide range of applications, so far still printing and dyeing industry, one of the main raw material. The traditional textile printing and dyeing industry use dispersed pigment dyeing process has serious environmental pollution problems, and are not suitable for small batch production. Also in the screen printing of disperse dye ink has a certain market in the world have done a better quality of LECHLER SPA of Italy produced a series of sublimation ink screen printing, the company currently has sales offices in Shanghai, its products of good quality, but not cheap.

The first generation of digital sawgrass sublimation ink by the United States developed in the late nineties and in patent, trademark its products Sublijet ®, Epson and other major for piezoelectric printers. Subsequently Dupont, BASF, Sensient, Ciba and other companies are aware of the tremendous business opportunities to the product, and soon launch similar products. Before 2001, due to nano-technology is not mature, companies have the problem of quality ink, so the heat transfer technology and related products has not been quickly developed. Dramatically, ASF 2002, the company in order to ensure that their dye-sublimation ink industry leading position in the acquisition of Sawgrass fail, through sawgrass court of the United States patent is invalid, Sawgrass responding to two near the end of bankruptcy, but in the end won the case. Sawgrass followed by patent protection in the U.S. market monopoly sublimation ink sales. At the same time Dupont, BASF, Ciba, Sensient and other companies can only pay royalties and sawgrass in the manner authorized to sell, and slowly fade sublimation ink market. Because sawgrass with patent monopolies, leading U.S. and European markets the high cost of dye-sublimation inks. As the ink from the Korean patent restrictions, the price is relatively cheap.

Heat to get good results, you need the machine, software, transfer paper, ink, transfer conditions and transfer the combined effect of the material. In this regard, the United States sawgrass is put up R & D to develop products of the company. With its supporting image transfer products and processes can achieve professional-class, but because their prices expensive, so currently only sold in the U.S. and European markets (market price around 200-300USD / liter). If only to compare the quality of ink, Sawgrass ink is the most stable, which can reach 2-year warranty requirements. Lechler SPA’s ink only about 6 months to 1 year warranty, if you spend expired ink, it may be a problem. South Korea ink reduction of color have some problems, but overall quality is still better than the homemade ink, do not plug the basic phenomenon.
Currently popular in China mainly imports sublimation ink company in South Korea and Italy Lechler SPA INKTEC the Manoukian-Argon dye-sublimation inks. From the price, the Korean ink is cheaper, should be in the 400-600RMB / liter, Italy ink is more expensive, but quality is better guaranteed. Many brokers claim to original U.S. sales of ink, they are actually false advertising. Because there is no ink in U.S. sales in China. South Korea INKTEC company to the wholesale price of Chinese agents about 250-300RMB / liter. So if you buy less than 300RMN / liter of imported sublimation inks, basically is a fake.

Sublimation ink is applied trend of industrialization and wide. But this demands a higher ink. At present, the dye-sublimation printing market is mainly small amount of the desktop application, but in Europe, especially in recent years, dye-sublimation inks have been applied to industrial production, so the heat transfer market has developed rapidly, to 30% per year growth rate.

Why vinyl cutter will be deformed or seal lettering

Why vinyl cutter or vinyl cutter machine will be deformed or seal lettering

1 knife pressure too much, or tip is too long, or too much table stolen (sticky sticky residue) is too soft or sticky, so that pressure before and after the move by the Ministry of the paper too much resistance to deformation and behind the sand roll rotation, resulting in shape distortion and not sealing.

(2) improper software settings.

3 car belt is too loose; or roller screws loose sand; or motor shaft gear loose sand will roll the car or the motor can not accurately follow the shape distortion caused by movement and not sealing.

4 step motor lost cause.

5. Shape without distortion, but not sealed, the software is closed due to the compensation value is too small

vinyl cutter work produced the phenomenon of deviation analysis

vinyl cutter work produced the phenomenon of deviation analysis

1 sticky notes that do not begin to put positive; 60cm paper put out skew 0.6mm, take the paper will be about 5 meters deviation 5mm;

2 table is dirty or sticky residue, so unbalanced by the paper movement on both sides of the resistance, leading to gradually produce deflection, resulting in about deviation;

3 roller abrasion variant; or roller does not match, so will cause deviation; about roller should be slightly tapered, the bulk of outward;

4 roller pressure is too small, vulnerable to external forces have skewed the paper;

5 sticky notes around the weight range (such as long and short in front, and the carved figure of more complex, will result in deviation gradually back, this time the best period of the previous termination paper weight);

6 step motor lost cause deviation.

vinyl cutter Why doodle

1 software settings inappropriate; support to be elected as DM / PL language, vinyl cutter, or choose the appropriate model, and if the tip of compensation should be shut down (low moment 1CM the following small print to open the tip of compensation, but compensation should be reasonable) ;

2 serial and parallel connections at the same time;

3. Plotting output file is not complete incurs interrupted;

4 parallel port is sending data to the operation of the keyboard;

5. Lettering software has been damaged, or computer virus infection;

6 is near the welding, or radio, machine tools and other power tools interference. (Using the parallel communication is more sensitive to outside interference, such as a strong outside interference, the proposed use serial communication);

7 equipped with an inappropriate power supply, such as household appliances with a relay-type power supply, the relay off the moment will have a strong interference caused by communication data error;

vinyl cutter use of the various factors affecting the quality of lettering profiling

Features for computer vinyl cutter, the quality of the lettering on the impact of factors, including the knife, knife pressure, tip, tool offsets, fonts, sticky notes, etc., visit the customer to make the appropriate description of you:

Knife: the vast majority of computer vinyl cutter roller-type, turret for up and down movement, as frequent movement, after years of Lawton, will inevitably lead to metal wear, should be at the event site regularly dropping oil. Tightening the screw shank, such as damage, should be matched replacement. If the knife up and down dry, will affect the blade pressure adjustment, so that lack of stable performance.

Knife pressure: knife pressure adjustments are used by those who use sticky notes to adjust the thickness and toughness of. New and old tools used, the font size engraved on the blade pressure also have specific requirements. Machine work, adjust knife is the most pressure. 2CM moment about the small print, only the individual strokes and more words to appear bad pen, which is very normal.

Layering: Layering of materials to use more Teflon, there is also synthetic rubber, nylon inferior person, whichever are soft, toughness and wear resistance. In the course of the machine, the pressure will be long-term oppression and the graver the end of paper friction, the pressure of the ground into a trough. The pressure of the trough, carved the word about two centimeters more difficult, engraved characters will appear off the knife from the knife is not connected with the knife pressed hard to adjust, not through the old Daoke new Daoke bad word. If each line beginning with the words engraved bad word, but also shows layering die because of the usage is too high a pressure. If you use sticky notes to the thick layering on one, this phenomenon will be reduced. But you have to remember: the machine is to remind you: The pressure of the change.

Tip: the thickness of ordinary sticky 0.1mm, the 0.1mm tip is used to 0.2mm. No matter what the price of the lettering knife tip can not touch with a hard object. On the tip with a fingernail to gently pinch, lettering knife can not be used, and indeed, the tip is very crisp. 0.05mm tip if you wear a knife into the old.

Tool compensation value: Tool compensation value (Offset), some vinyl cutter is built, do not adjust, such as Roland 950,960, Gardner, etc. Most of the vinyl cutter Offset is adjustable. Two centimeters above the words inscribed, Offset not fine, little impact, vinyl cutter carved in Chinese or 0.3 cm, 0.8 cm in English have a problem. Therefore, the adjustment is the key Offset (Note: Offset adjustment by software).

Font: Font with the lettering closely related to quality. Here is the moment that 1.5 cm below the small print, the ideal Chinese fonts in accordance with the order of a round body, regular script, flat black body and so on. Avoid using Times New Roman (Ming), variety and sports. What is actually vinyl cutter can be carved out of the font, but the mortgage will be deformed after the word, because the Song (Ming) Wang crossed thin, too thick strokes Variety body inside the small box engraved with the word poor is also to expose bad.

Sticky: sticky quality in four areas.

First, the viscosity. Viscosity is not enough, also carved white engraved.
Second, at the end of the paper. At the end of the paper is thicker, the better course, stability of the vinyl cutter back and forth, if at the end of the paper is thin, because the relationship between the knife pressure, knife to walk on lettering, when the paper is floating.
Third, the wax surface. Thickness of wax paper is not the end of a good thing, exposing the stroke when the word is easy to shift, but also easy to drop strokes, fall and winter season is easy to wrinkle.
Fourth, impurities. Sticky impurities will directly affect the burin, damage tip. Sticky notes with poor quality of impurities, tip “in the mining,” the opportunity to more than the number of times.

Lettering knife point: the general sub-lettering blade 30 degrees, 45 degrees, 60 degrees. 30 degrees lettering engraved knife is designed with the small print, tip wear and tear faster than the commonly used 45 degree engraving cutter, small print characters, ordinary sticky notes can be competent. CD engraved with thick sticky, fluorescent sticky notes, sticky notes, gold and silver lettering knife is none other than non-60 degree. But the 60-degree small print lettering Daoke poor.

vinyl cutter Usage

When used vinyl cutter, the user first installed in the computer and through the Vinyl cutter matching graphic editing software, enter the desired text, and set the required font and size, or need to make good graphics. Content in the completion of the required engraved design, the user can issue commands through the computer to the plotter. Controlled by the computer-driven vinyl cutter knife, in the engraving of the object (and more generally for sticky notes and plastic film) engraving a design on the computer has a good text and images. Vinyl cutter can also be used to cut paper or carved paper thin metallic substances.

vinyl cutter to buy four points to note

vinyl cutter must purchase four points to note:
1, have memory, so as to support off-line, and the memory to be the bigger the better!
2, vinyl cutter operating noise is smaller, or Chao Siren.
3, the most important thing to have pause, or deviation on all scrap paper.
4, have operating panel in order to clear, no LCD can not be “blind machine”!